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1 OWNERS MANUAL FORD F350 SUPER DUTY CHASSIS CABS 1999-NEWER MODELS (Link Part Nos. 8M000043 : Base Suspension 8M000051, 8M000052 & 8M000053 : Axle Kits)… 7 3. DRIVER SIDE ASSEMBLY 1. Review Figure 3-1 & Parts List/Drawing (Section 10) to acquaint yourself with the various parts of the UltraRide suspension. 2. Fasten the Front Hanger to the frame using the (6) 9/16 x 1 1/2 UNF BOLTS, (6) 9/16 UNF NUTS, and (12) 9/16 FLAT WASHERS. (See Table 10-1 for appropriate Torque) . 3. Assemble the Suspension Arm to the axle using (2) 5/8 UNF, 3.50 X 11.00 U-BOLTS, or 5/8 UNF, 4.00 x 11.75 U-BOLTS (depending on axle kit) , (4) 5/8 WASHERS, (4) 5/8 UNF NUTS, and original OE top plate. Make sure the arm/axle locating pin is properly inserted into the mating hole on the axle pad and that the bottom side of the arm rests evenly on the axle pad. (See Table 10-1 for appropriate Torque) . NOTE FOR 4X4 INSTALLATION: Insert the Axle Shim and Air Spring Spacer as shown in Fig. 3-4. Also, remove the OE axle jounce bumper and install the supplied Jounce Bumper Assembly as shown in Fig. 3-5. 4. Insert the Bolt Spacer Tube into the arm bushing and loosely fasten the arm to the front hanger using (1) 3/4 X 7 UNF BOLT, (1) 3/4 UNF NUT, (2) 3/4 WASHERS, and (2) plastic wear washers. 5. Bolt the Air Spring Bracket Assembly to the frame using (4) 9/16 x 1 1/4 UNC FLANGE BOLTS and (4) 9/16 UNC TOP LOCK FLANGE NUTS. One new frame hole will need to be drilled to 0.47″ on each side. See Figures 3-2 (Driver’s Side) & 3-3 (Passenger’s Side) . (See Table 10-1 for appropriate Torque) . 6. Bolt the Air Spring to the Suspension Arm using (1) 3/8 x 3/4 UNC BOLT. Make certain the air spring is not twisted or creased after tightening the bolt. ( NOTE FOR 4X4 INSTALLATION: Make sure Air Spring Spacer Plate is located between Air Spring & Suspension Arm. (See Table 10-1 for appropriate Torque) . FIG. 3-1 AIR SPRING AIR SPRING HANGER BRACKET U-BOLT ARM FRONT HANGER BRACKET PLASTIC WASHER BOLT SPACER TUBE
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