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Using a GM Torsion Bar Unloading Tool (OTC 7822A recommended), and the bracket supplied in the ReadyLift kit as shown in (Insert C) Compress the key so that you can remove the threaded part of the torsion adjuster. Releasing the tension on the unloading tool will now release the tension on the torsion bar. Slide torsion bar forward allowing the torsion key to be removed. As in (Insert D) Insert C Insert D ReadyLiftâ„¢ (Part# 66-1000)Installation Instructions ReadyLiftâ„¢ Toll Free 800-549-4620 1000 Bristol Street North, 949-515-0795 Suite 17-168 Fax 949-515-0655 Newport Beach, CA 92660 02-05Dodge Ram 1500 4wd (cont.) Step 3: Install the ReadyLift â„¢ Forged torsion key and slide torsion bar back into position as in (Insert E) IMPORTANT! Make sure Torsion Bar is extended at least ¼inch through the Torsion Key. Apply pressure with Torsion Bar Unloading Tool to the torsion key, and create enough space to reinsert the torsion key keeper that the adjusting bolt threads into. Insert E Step 4: Reinstall the adjusting bolt, and adjust it so ¼” of bolt threads extend beyond torsion key keeper. IMPORTANT! – Each ¼” of adjustment on the bolt equals 1″ at the wheel. It is best to check ride height after this initial setting and adjust as needed. Step 5: Repeat steps 1 through 3 on the Passenger Side of the vehicle. Follow each step closely making sure to double check the torque on all fasteners. Measure the distance between the tires and fenders to make sure both sides of the truck are even. Step 6: Wheel Alignment; a Certified Alignment Technician that is experienced with lifted vehicles is recommended to perform the alignment. *It is recommended that you have your vehicle’s alignment checked whenever installing new tires. *It is also recommended that you adjust your headlights whenever your vehicle’s ride height is altered.
Download ReadyLift (Part# 66-1000) Installation Instructions 02-05 Dodge Ram 1500 4wd.Pdf
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