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Breakdown: D2601B / BS: ITeM# DeSCRIPTION qTY D260FCM-S DODGE 02,FRONT CROSS MEMBER 1 D260RCM-S DODGE 02,REAR CROSS MEMBER 1 H-BOX D2601B / BS: D260DDS-S DODGE 02,DIFF DRIVER BRACKET 1 D260DPS-S DODGE 02,DIFF PASSENGER BRACKET 1 D260DRPS-S DODGE 02,DRIV RR PINION SUPPORT 1 D260TBD-S DODGE O2,TORSION DROP BRACKET 2 D260FSPC-S DODGE 02,FRT SKID PLATE CROSSMEMBER 1 D260SHSPC-S DODGE 02,SHIM SKID PLATE CROSSMEMBER 2 D260BSE-S DODGE 02,BUMP STOP EXTENSON 2 DRB45M 4.5″DODGE REAR BLOCK 2 – 916X358X8U 9/16 X 3 5/8 X 8 UBLT ROUND 4 – 916X358X1212U 9/16 X 3 5/8 X 12 1/2 ROUND 4 – IXR20 INDEXING RING FORDODGE 1 DTSA269 DODGE ,TRANSMISSION SEAL ADAPTER 1 TCS2675 T-CASE SEAL,D2601 KIT 1 HB-D260-CM HDWR BAG:CROSS-MEMBER D260 KIT 1 HB-D260-DB HDWR BAG:DIFF BRACKETS D260 1 HB-D260-TBB HDWR BAG:TORSION BRACKETS D260 1 Hardware Bag Breakdown: IXR20 INDeX RING FOR TRANSFeR CASe ITeM# DeSCRIPTION qTY IXR20-S TRANSFER/CASE ROTATION RING 1 38X158IRS 3/8 X 1 5/8 STUD,INDEX RING 6 38IRFN 3/8″FLANGED NUT,INDEX RING 6 38IRW 3/8″BLACK WASHER,INDEX RING 6 38X1SHB 3/8 X 1 SOCKET HEAD BOLT 6 LT100 THREAD LOCK COMPOUND 1 ML TUBE 1 S343-3 SILICONE,ULTRA BLACK, 3 OZ. 1 ….. Photo #1 Photo #2 Photo #3 FRONT : 1.With vehicle on flat level ground, set the emergency brake and block the rear tires. Place floor jack under the lower control arm’s front cross member and raise vehicle. Place jack stands under frame rails, behind the front wheel wells, then lower the frame onto the stands. Remove the factory skid plate. 2. Remove the factory exhaust cross over pipe. The cross over pipe will have to be modified to allow for clearance after installation of the suspension lift. (See Photo #1). 3. Remove front drive shaft using 15mm socket. (See Photo #2). 4. Remove front tires using 22mm socket. WARNING: Be extremely careful when loading or unloading the torsion bars; there is a tremendous amount of stored energy (load pressure) in the bars. Keep your hands and body clear of the adjuster arm assembly and puller tool in case anything slips or breaks. NOTE: A special PULLER TOOL is required for SAFE REMOVAL/INSTALLATION of the Torsion bars. This special puller can be purchased from your localDodge Dealer or rented from most tool houses. 5. Locate the torsion bar adjuster bolt on the bottom of the rear cross member, measure and record the length of the torsion bar adjusting bolt that is exposed below the nut, and remove the torsion bar adjusting bolt. Apply a small amount of lubricating grease to the puller threads and the puller shaft-to-adjuster arm contact point. Position puller and load adjuster arm until the adjuster nut can be removed from the cross member. With the bar unloaded, the torsion bar can be removed by sliding it toward the rear of the vehicle. (See Photo #3 and 4). Repeat this process on passenger side. 6. With torsion bars removed from rear cross member, remove torsion bar cross member using 18mm socket.
Download 02-05 Dodge 1500 4WD 6″ Suspension Lift Installation Instructions.Pdf
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